Electric equipment such as high-voltage transformers, motors, cables, and switchgear is subjected to high electrical stresses due to constant power flow. An unexpected breakdown of this high-voltage equipment is one of the biggest pain points in the electrical system.
In most cases, the failure does not show up as a short circuit but with a hidden insulation weakness, which grows over time if left unattended. The earliest measurable sign of this hidden damage is Partial Discharge (PD). This is why PD has become a critical predictive maintenance and condition-monitoring tool.
PD testing helps to early detection of insulation defects, reduce unplanned downtime, extend the life of equipment, and improve electrical system reliability and efficiency.
This article addresses in detail partial discharge (PD) and the most commonly asked queries on PD testing.
Partial discharge is a phenomenon in which voltage breakdown or high voltage differential occurs across or through an insulator.
Fig.1. Different Types of Partial Discharges; Image Credits: ResearchGate
As shown in Figure 1, partial discharge can occur in four types:
Small gaps or defects present in the electrical element. It is often caused by low insulation quality, improper curing, trapped moisture or gas, and aging under the head.
These occur at the surface of the insulation. Common triggers causing surface discharges are dust, oil films, humidity, and weathered or damaged insulation.
It is a small breakdown that spreads in branch-like patterns. It is caused by continuous overvoltage, impurities, and long-term electrical stress.
It is a type of partial discharge formed in air around high voltage conductors, where the electric field is concentrated. High voltage levels, poor geometry, and tight clearances are the typical causes.
Partial discharge does not span the whole insulation. The location and the voltage of the partial discharge occur are dependent on the construction of the electrical system. PD activity, therefore, is an indicator of issues inside and outside the insulation.
Partial discharge happens when high voltage creates very strong electric stress inside or around an insulator. Even though an insulation looks smooth and solid, it contains tiny air voids or defects where the stress becomes concentrated. Locally, these tiny gaps break down, producing electrical sparks without causing a full short circuit. These small discharges, called the partial discharges, slowly damage the insulation and can lead to failure.
Partial discharges can be surface, internal, or corona discharges. Partial discharge activity is detected using conventional and non-conventional test methods. Conventional testing uses a coupling capacitor and measuring circuit to capture discharge pulses and measure them in picocoulombs (pC).
Non-conventional methods use sensors to pick up the effects of discharges instead of measuring charge directly. The most common electromagnetic sensors that detect high-frequency signals and acoustic sensors that detect sound waves produced by discharges.
Partial discharge causes:
PD activity is determined by observing PD pulses or signals above noise. It is either measured as charged pulses with PRPD analysis or high-frequency electromagnetic or acoustic emissions, indicating ongoing discharge within the insulation system.
Both on-line and off-line PD measurements are important, but they serve different purposes. On-line testing is more commonly employed for ongoing health monitoring and early warning during service. While off-line testing is preferred for detailed diagnostics and benchmarking. So using both methods together gives the best assessment of machine health rather than relying on one.
The differences are discussed in relation to power frequency PD testing v/s low frequency (VLF) Partial Discharge testing. But the difference is not only limited to sinusoidal VLF testing but also to Damped AC and cosine rectangular testing. This is because partial discharge depends on how fast the voltage changes. Sinusoidal VLF changes slowly, while DAC and cosine rectangular waveforms change faster. Faster voltage changes make it easier to spot the insulation defects.
In the applied voltage PD test, the winding under test is energized directly at power frequency, while the other windings are grounded. The test voltage is gradually increased to the specific level, held for a short time, and then reduced. This checks the insulation to ground and between windings.
In the induced voltage PD testing, a high-frequency supply is applied to the low-voltage terminals to induce voltage in other windings. With only the neutral and tank grounded, other terminals are left open. Now, the PD is monitored while the voltage is raised, held, and recorded over time.
The partial discharge (PD) testing method is dependent on whether the neutral point of the winding is accessible or not. This difference changes how voltage is applied and how clearly we can identify the insulation problems.
Partial discharge is checked by applying high voltage to insulation and measuring the resulting discharge signals using electrical, acoustic, or electromagnetic detection methods.
Partial discharge (PD) testing is mainly carried out according to IEC 60270, which explains how PD should be measured and evaluated in high-voltage equipment.
Partial discharge (PD) is caused when local electric stress exceeds the dielectric strength of a small part of the insulation, often due to defects such as voids, air pockets, impurities, cracks, or inclusions within the insulation material. These defects create high-field regions that trigger small electrical discharges before full insulation breakdown.
Partial discharge activity is an early warning sign that should not be ignored. In the UAE’s demanding operating conditions, early detection of insulation issues is critical for reliable power systems. Asset Condition Monitoring provides advanced partial discharge testing and monitoring solutions across the UAE to help identify problems before they lead to unplanned outages.