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Partial Discharge (PD) Testing

Partial Discharge (PD) Testing: A Practical Q&A Guide

Electric equipment such as high-voltage transformers, motors, cables, and switchgear is subjected to high electrical stresses due to constant power flow. An unexpected breakdown of this high-voltage equipment is one of the biggest pain points in the electrical system.

In most cases, the failure does not show up as a short circuit but with a hidden insulation weakness, which grows over time if left unattended. The earliest measurable sign of this hidden damage is Partial Discharge (PD). This is why PD has become a critical predictive maintenance and condition-monitoring tool.

PD testing helps to early detection of insulation defects, reduce unplanned downtime, extend the life of equipment, and improve electrical system reliability and efficiency.

This article addresses in detail partial discharge (PD) and the most commonly asked queries on PD testing.

What is Partial Discharge?

Partial discharge is a phenomenon in which voltage breakdown or high voltage differential occurs across or through an insulator.

Partial Discharge Types Diagram

Fig.1. Different Types of Partial Discharges; Image Credits: ResearchGate

As shown in Figure 1, partial discharge can occur in four types:

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Internal Discharges

Small gaps or defects present in the electrical element. It is often caused by low insulation quality, improper curing, trapped moisture or gas, and aging under the head.

 
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Surface Discharges

These occur at the surface of the insulation. Common triggers causing surface discharges are dust, oil films, humidity, and weathered or damaged insulation.

 
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Treeing

It is a small breakdown that spreads in branch-like patterns. It is caused by continuous overvoltage, impurities, and long-term electrical stress.

 
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Corona in Air

It is a type of partial discharge formed in air around high voltage conductors, where the electric field is concentrated. High voltage levels, poor geometry, and tight clearances are the typical causes.

Partial discharge does not span the whole insulation. The location and the voltage of the partial discharge occur are dependent on the construction of the electrical system. PD activity, therefore, is an indicator of issues inside and outside the insulation.

How Partial Discharge Happens?

Partial discharge happens when high voltage creates very strong electric stress inside or around an insulator. Even though an insulation looks smooth and solid, it contains tiny air voids or defects where the stress becomes concentrated. Locally, these tiny gaps break down, producing electrical sparks without causing a full short circuit. These small discharges, called the partial discharges, slowly damage the insulation and can lead to failure.

How do we detect Partial Discharge Activity?

Partial discharges can be surface, internal, or corona discharges. Partial discharge activity is detected using conventional and non-conventional test methods. Conventional testing uses a coupling capacitor and measuring circuit to capture discharge pulses and measure them in picocoulombs (pC).

Non-conventional methods use sensors to pick up the effects of discharges instead of measuring charge directly. The most common electromagnetic sensors that detect high-frequency signals and acoustic sensors that detect sound waves produced by discharges.

What are the consequences of Partial Discharge (PD)?

Partial discharge causes:

  • Carbon Tracking and Erosion
  • Chemical Damage
  • Thermal Damage
  • Loss of Dielectric Strength
  • Eventual Insulation Breakdown
  • Reduced Asset life and Reliability

How can I determine if there is partial discharge activity in a high-voltage asset?

PD activity is determined by observing PD pulses or signals above noise. It is either measured as charged pulses with PRPD analysis or high-frequency electromagnetic or acoustic emissions, indicating ongoing discharge within the insulation system.

Are on-line measurements more critical than offline measurements for determining machine health, or is it the other way around?

Both on-line and off-line PD measurements are important, but they serve different purposes. On-line testing is more commonly employed for ongoing health monitoring and early warning during service. While off-line testing is preferred for detailed diagnostics and benchmarking. So using both methods together gives the best assessment of machine health rather than relying on one.

Power frequency and Very Low Frequency (VLF) PD test methods differ, but do the differences apply specifically to sinusoidal VLF testing or do they extend to Damped AC (DAC) and cosine rectangular testing?

The differences are discussed in relation to power frequency PD testing v/s low frequency (VLF) Partial Discharge testing. But the difference is not only limited to sinusoidal VLF testing but also to Damped AC and cosine rectangular testing. This is because partial discharge depends on how fast the voltage changes. Sinusoidal VLF changes slowly, while DAC and cosine rectangular waveforms change faster. Faster voltage changes make it easier to spot the insulation defects.

What is the difference in procedure for an applied voltage PD test and an induced voltage PD test for transformers?

In the applied voltage PD test, the winding under test is energized directly at power frequency, while the other windings are grounded. The test voltage is gradually increased to the specific level, held for a short time, and then reduced. This checks the insulation to ground and between windings.

In the induced voltage PD testing, a high-frequency supply is applied to the low-voltage terminals to induce voltage in other windings. With only the neutral and tank grounded, other terminals are left open. Now, the PD is monitored while the voltage is raised, held, and recorded over time.

What is the difference in method when performing a PD test on a motor or generator with an accessible neutral and one that does not have an accessible neutral?

The partial discharge (PD) testing method is dependent on whether the neutral point of the winding is accessible or not. This difference changes how voltage is applied and how clearly we can identify the insulation problems.

  • PD test with an accessible neutral
When the neutral point is available, PD testing becomes straightforward. We can energise the whole winding and also check each phase one by one. The measurement is taken at the line terminals A1, B1, or C1, while the other phases are kept grounded.
The voltage is applied from the neutral side, giving a cleaner and more reliable signal. This makes it easier to see exactly which phase has a problem.
  • PD test without an accessible neutral
When the neutral is not available, the test needs a bit more care. If all phases are tested together, the result shows only an average value, and a defect in one winding may go unnoticed. So each phase is checked indirectly by applying voltage to one phase and measuring PD at another.
This method still helps us assess each winding separately and reduces the risk of missing insulation faults.

How to check partial discharge?

Partial discharge is checked by applying high voltage to insulation and measuring the resulting discharge signals using electrical, acoustic, or electromagnetic detection methods.

What is the standard for partial discharge testing?

Partial discharge (PD) testing is mainly carried out according to IEC 60270, which explains how PD should be measured and evaluated in high-voltage equipment.

What is the main cause of partial discharge?

Partial discharge (PD) is caused when local electric stress exceeds the dielectric strength of a small part of the insulation, often due to defects such as voids, air pockets, impurities, cracks, or inclusions within the insulation material. These defects create high-field regions that trigger small electrical discharges before full insulation breakdown.

 

Accurate Partial Discharge Testing in the UAE by Asset Condition Monitoring

Partial discharge activity is an early warning sign that should not be ignored. In the UAE’s demanding operating conditions, early detection of insulation issues is critical for reliable power systems. Asset Condition Monitoring provides advanced partial discharge testing and monitoring solutions across the UAE to help identify problems before they lead to unplanned outages.